XLPO for Automotive High-Voltage Cable/Thin-Wall Cable

XLPO for NEV \ Automotive High-Voltage Cable / Thin-Wall Cable

These automotive cable materials are suitable for manufacturing automotive high-voltage cables and thin-wall cables ranging from 0.35mm² to 120mm². ANGREEN XLPO materials for automotive cables are available in two temperature ratings—T3 (125°C) and T4 (150°C)—and comply with standards such as ISO 6722, ISO 19642, JASO D 611, DIN 72551, and GB/T 25085. They withstand 3,000 hours of long-term thermal aging and 240 hours of short-term thermal aging. Voltage ratings meet 600 V AC/1,000 V DC and 1,000 V AC/1,500 V DC requirements.

Application Areas	Product Description	Part Number	Specification
NEV\Automotive Wiring Harness	T3-NEV HV Cable XLPE-Thin Wall	PFXBS61D5084	0.35-7mm^2
	T3-NEV LV Cable XLPE-Thin Wall	PFXBS59D5137	1-4mm^2
	T3-NEV LV Cable XLPE-Think Wall	PFXBS905138	10-25mm^2
	T3-NEV HV Cable XLPE-Think Wall	PFXBS875053	25-120mm^2
	T3-NEV HV Cable XLPE-Thin Wall	PFXBS92530	10-25mm^2
	T3-NEV HV Cable XLPE-Think Wall	PFXBS95529	8-35mm^2
	T3-NEV HV Cable XLPE-Think Wall	PFXBS46D5101	6-10mm^2
	T4-NEV HV Cable XLPE-Thin Wall	PFXBS55D6017	0.35-1mm^2
	T4-NEV HV Cable XLPE-Thin Wall	PFXBS57D692	1-6mm^2
	T4-NEV HV Cable XLPE-Think Wall	PFXBS92660	8-35mm^2
	T4-NEV LV Cable XLPE-Think Wall	PFXBS906019	10-25mm^2
	T4-NEV HV Cable XLPE-Think Wall	PFXBS886008	25-120mm^2
	T3 NEV HV Cable XLPO	PFXOR805057	25-120mm^2

Product Parameters

(Taking XLPO material for automotive high-voltage cables as an example (due to the large number of specifications of automotive wiring harness materials, please consult the company for other specifications).

150°C Irradiation Cross-linked Halogen-free Flame Retardant Polyolefinfor Automotive Wire（E-Beam）
Brand number		PFXBS92660	Category	XLPE
Temperature rating		150℃	Color	Full color range
Application Scope	ISO 6722, ISO 19642, QC/T 1037, etc. Wire Gauge: 8-35 mm²

Technical characteristics
Physical Properties
Property	Requirement	Typical value	Unit	Test method
Density	≤ 1.5	1.44	g/cm3	ISO 1183
Hardness at 15'	95±3	95	Shore A	ISO 868
Tensile Strength	≥ 10	12.5	MPa	ISO527
Elongation at Break	≥200	239	%	ISO527
Volume Resistivity20℃	≥ 1*10^12	4.2*10^12	\	ASTM D257
Dielectric strength(20℃)	≥20	25	MV/m	GB/T 1408.1
Impact brittlement temperature（-40 ºC)	≤ 15/30	0/30	PCS	GB/T 5470
Thermal prolongation	0.2MPa200±3℃ 15min			/
Elongation Under Load	≤ 100	30-70	%	GB/T2951.21
Pemanent Defomation	≤ 15	2	%	GB/T2951.21
Thermal aging experiment	175±2℃*240 h			/
Change rate of tensile strength	≤±30	15	%	GB/T2951.12
Change rate of elongation at break	≤±30	-14	%	GB/T2951.12
Winding	Not broken/	Not broken/	/	ISO6722
Withstand voltage	Not broken	Not broken	/	ISO6722
Thermal aging experiment	150±2℃*3000h			/
Winding	Not broken	Not broken	/	ISO6722
Withstand voltage	Not broken	Not broken	/	ISO6722
Chemical Resistance
Gasoline resistance (ISO1817C, 23℃, 20h)
Rate of change of outer diameter	≤ 15	12.6	%	ISO14572
Diesel resistance (90%ISO1817 3# oil + 10% paraxylene, 23℃ 20h)
Rate of change of outer diameter	≤ 15	2.5	%	ISO14572
Engine oil resistance(ISO1817 2# oil, 50℃, 20h)
Rate of change of outer diameter	≤ 15	3.4	%	ISO14572
Flame retardant	The flame is extinguished within 30s, and at least 50mm of the end ofthe specimen			ISO19642
Heat and water resistance	Insulation volume, AC 1000V/DV 1500V,immersed in 85±5℃ water for 35 days Resistivity > 10^12Ω/mm			ISO19642
Ozone resistant(65±3℃)	65℃/192hr, no crack			ISO19642
Temperature and humidity cycling(-25±2℃)	AC 1000V/DV 1500V, 40× 8-hour cycle, -40℃ to 150℃, relative humidity 80 to 100%, withstand voltage 3kV for 1 minute, no cracks			ISO19642
Low-temperature winding(-40±2℃)	AC 1000V/DV 1500V,3kV/4hr,not broken			ISO19642
Cold shock(-15±2℃)	AC 1000V/DV 1500V,3kV/16hr,not broken			ISO19642
Heat shrink(150±3℃)	The sample was taken out after being placed at 150℃ for 15 minutes.Measure the length of the insulator and the cable after cooling to room temperature The shrinkage at either end of the insulating layer < 2mm			ISO19642
Heat load	AC 1000V/DV 1500V, the sample is placed at 200±3℃ for 6 hours, then taken out and bent at room temperature without cracking.Withstand voltage of 3kV for 1 min,not broken.			ISO19642
High temperature and pressure	The sample is hung at 150℃ under the specified load.After 4 hours, immerse in cold water for 10 seconds and withstand a voltage of 1kV/ 1min,not broken			ISO19642

Screw			Recommended Halogen-Free screw with a compression ratio of 1.1-1.7
Filter Screen			Filter selection recommended 60 + 80 + 60 mesh combined filter
Typical temperature setting of the extruder
CZ1	CZ2	CZ3		CZ4	CZ5	FZ1	HZ1	HZ2	HZ3
140±10	160±10	170±10		180±10	180±10	180±10	180±10	180±10	180±10

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FAQS

What Are Your Main Products?

Angreen Main Products
Angreen's main products include cross-linked polyolefins (XLPO), cross-linked polyethylene (XLPE) of various types of cross-linked materials, low smoke zero halogen (LSZH) series materials, thermoplastic polyurethane (TPU), thermoplastic elastomers (TPEs), silicone, EPDM, PVC and other materials.
Widely used in various wires, cables, optical fiber cables, UL cables, TUV cables and other fields, covering new energy vehicles, artificial intelligence, robots, rail transit, high-speed rail subways, equipment, ships, 5G optical communications, building decoration, photovoltaics, electricity, power generation, wind energy, mining, medical, ocean and other professional fields.
Do You Have A Research And Development Team?

Angreen Has A Senior And Professional R&D Team.
Yes, Angreen has a senior and experienced R&D team, including 3 PhDs in polymer materials, 1 postdoctoral fellow in chemistry and chemical engineering, and 2 specially appointed professors. It has strong experimental R&D capabilities and independent patented technologies, and has multiple R&D divisions, each of which is led by PhD leaders.
R&D departments include:
Low smoke and halogen-free materials division
TPE materials division
TPU materials division
New energy materials division
Silicone products division
Angreen has established in-depth cooperation with key universities and research institutions such as the University of Science and Technology of China, and has established a basic R&D laboratory in the laboratory of USTC. PhDs from USTC and corporate R&D technicians conduct preliminary research and development of various new products at home and abroad for various cutting-edge technologies, providing reliable R&D technical support for leading technologies.
At the same time, the company has a senior and experienced R&D team with strong experimental R&D capabilities and independent patented technologies, and has multiple R&D divisions, each of which is led by PhD leaders. In addition, we have established close cooperative relations with many national key laboratories of key universities and scientific research institutions such as the University of Science and Technology of China, and can provide comprehensive combustion experiments including large-scale combustion, B1, CPR, etc., a full range of performance and R&D demonstration tests, and all-round product R&D solutions.
Angreen is also a designated postdoctoral research workstation of the Ministry of Human Resources and Social Security, Anhui Province Wire and Cable Materials Engineering Technology Research Center, New Product and New Technology Cooperation Base of East China University of Science and Technology, Graduate Internship Base of University of Science and Technology of China, Polymer Materials Laboratory Base of Tongji University, and Industry-University-Research Transformation Base of Wire and Cable Materials of Zhejiang University.
Can You Produce Custom Products?

Yes, ll of Angreen's products can be custom-designed and manufactured to meet your application needs and product directions effectively and reasonably.
The Process Of Customizing Products Is As Follows
1. Customer Demand
Customers provide product requirements and technical parameters.

2. Customized R&D
Our R&D team develops products according to customer needs and provides corresponding physical properties and quotations.

3. Sample Production
If the physical properties and quotations meet customer expectations, our company will produce samples and send them to customers.

4. Customer Testing
Customers take samples for testing to check whether relevant performance meets product requirements.

5. Customer Confirmation
Customer test samples meet the requirements. If not, our company will continue to adjust parameters.

6. Mass Production
After obtaining customer confirmation, we immediately start mass production of products to ensure timely delivery.

7. Logistics Coordination
After the product is produced，we will ensure that the product is delivered safely and on time through professional logistics services.

8. Full Tracking
We monitor the entire logistics process to ensure that customers are aware of product dynamics at any time.

9. Professional Suggestions
Provide customers with the best manufacturing suggestions to improve their production efficiency and product quality.

XLPO for Automotive High-Voltage Cable/Thin-Wall Cable

XLPO for NEV \ Automotive High-Voltage Cable / Thin-Wall Cable

Product Parameters

Angreen Main Products

Angreen Has A Senior And Professional R&D Team.

The Process Of Customizing Products Is As Follows